55° RH and LH Tool Holders for Inserts w/7° Relief Angle
Carbide Insert LH 55° 3/8″ Boring Bar w/2 Flats
Sherline’s gang-tooling tool post (P/N 5930) was specifically designed for customers converting their Sherline lathe into a chucker-style or gang-tooling lathe. Since most parts produced on a chucker lathe are 1/2" (13 mm) in diameter or smaller, and the center-to-center spacing on our gang-tooling post is 1.5" (38 mm), we identified a practical opportunity: our boring bars can double as both boring and outside diameter (O.D.) turning tools.
To support this dual use, we modified our standard boring bars by adding a second locating flat. This allows them to be mounted with the insert face up or face down, providing flexibility for front- or back-side operations. For example, right-hand 80° and 55° boring bars can now be used effectively on either side of the part (see Figure 1).
These 3/8" diameter boring bars are designed to hold a 2-sided 55° carbide insert, secured with a Torx® screw. Each holder includes an 55° carbide insert and a Torx driver.
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Each holder is 3-1/4" long and can bore to a depth of just over 2" when secured with two set screws.
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Constructed from 1144 Stressproof® steel with a black oxide finish for strength and corrosion resistance.
See instructions below for additional guidance on using two-flat boring bars with gang tooling setups.
Pro Tip: Consider using the boring bar with the insert face down to help reduce chip buildup on the insert during cutting. This orientation can improve chip evacuation and extend insert life.
FIGURE 1—55° boring bars used as examples. The left-hand tools are used as turning tools, while the right-hand tools are used as boring tools.
Note: The straight-groove chip breaker shown in some older images is no longer available. Current inserts feature the spider web-style chip breaker as shown here
Carbide Insert LH 80° 3/8″ Boring Bar w/2 Flats
Sherline’s gang-tooling tool post (P/N 5930) was specifically designed for customers converting their Sherline lathe into a chucker-style or gang-tooling lathe. Since most parts produced on a chucker lathe are 1/2" (13 mm) in diameter or smaller, and the center-to-center spacing on our gang-tooling post is 1.5" (38 mm), we identified a practical opportunity: our boring bars can double as both boring and outside diameter (O.D.) turning tools.
To support this dual use, we modified our standard boring bars by adding a second locating flat. This allows them to be mounted with the insert face up or face down, providing flexibility for front- or back-side operations. For example, right-hand 80° and 55° boring bars can now be used effectively on either side of the part (see Figure 1).
These 3/8" diameter boring bars are designed to hold a 2-sided 80° carbide insert, secured with a Torx® screw. Each holder includes an 80° carbide insert and a Torx driver.
-
Each holder is 3-1/4" long and can bore to a depth of just over 2" when secured with two set screws.
-
Constructed from 1144 Stressproof® steel with a black oxide finish for strength and corrosion resistance.
See instructions below for additional guidance on using two-flat boring bars with gang tooling setups.
Pro Tip: Consider using the boring bar with the insert face down to help reduce chip buildup on the insert during cutting. This orientation can improve chip evacuation and extend insert life.
FIGURE 1—55° boring bars used as examples. The left-hand tools are used as turning tools, while the right-hand tools are used as boring tools.
Note: The straight-groove chip breaker shown in some older images is no longer available. Current inserts feature the spider web-style chip breaker as shown here
Carbide Insert RH 55° 3/8″ Boring Bar w/2 Flats
Sherline’s gang-tooling tool post (P/N 5930) was specifically designed for customers converting their Sherline lathe into a chucker-style or gang-tooling lathe. Since most parts produced on a chucker lathe are 1/2" (13 mm) in diameter or smaller, and the center-to-center spacing on our gang-tooling post is 1.5" (38 mm), we identified a practical opportunity: our boring bars can double as both boring and outside diameter (O.D.) turning tools.
To support this dual use, we modified our standard boring bars by adding a second locating flat. This allows them to be mounted with the insert face up or face down, providing flexibility for front- or back-side operations. For example, right-hand 80° and 55° boring bars can now be used effectively on either side of the part (see Figure 1).
These 3/8" diameter boring bars are designed to hold a 2-sided 55° carbide insert, secured with a Torx® screw. Each holder includes an 55° carbide insert and a Torx driver.
-
Each holder is 3-1/4" long and can bore to a depth of just over 2" when secured with two set screws.
-
Constructed from 1144 Stressproof® steel with a black oxide finish for strength and corrosion resistance.
See instructions below for additional guidance on using two-flat boring bars with gang tooling setups.
Pro Tip: Consider using the boring bar with the insert face down to help reduce chip buildup on the insert during cutting. This orientation can improve chip evacuation and extend insert life.
FIGURE 1—55° boring bars used as examples. The left-hand tools are used as turning tools, while the right-hand tools are used as boring tools.
Note: The straight-groove chip breaker shown in some older images is no longer available. Current inserts feature the spider web-style chip breaker as shown here
Carbide Insert RH 80° 3/8″ Boring Bar w/2 Flats
Sherline’s gang-tooling tool post (P/N 5930) was specifically designed for customers converting their Sherline lathe into a chucker-style or gang-tooling lathe. Since most parts produced on a chucker lathe are 1/2" (13 mm) in diameter or smaller, and the center-to-center spacing on our gang-tooling post is 1.5" (38 mm), we identified a practical opportunity: our boring bars can double as both boring and outside diameter (O.D.) turning tools.
To support this dual use, we modified our standard boring bars by adding a second locating flat. This allows them to be mounted with the insert face up or face down, providing flexibility for front- or back-side operations. For example, right-hand 80° and 55° boring bars can now be used effectively on either side of the part (see Figure 1).
These 3/8" diameter boring bars are designed to hold a 2-sided 80° carbide insert, secured with a Torx® screw. Each holder includes an 80° carbide insert and a Torx driver.
-
Each holder is 3-1/4" long and can bore to a depth of just over 2" when secured with two set screws.
-
Constructed from 1144 Stressproof® steel with a black oxide finish for strength and corrosion resistance.
See instructions below for additional guidance on using two-flat boring bars with gang tooling setups.
Pro Tip: Consider using the boring bar with the insert face down to help reduce chip buildup on the insert during cutting. This orientation can improve chip evacuation and extend insert life.
FIGURE 1—55° boring bars used as examples. The left-hand tools are used as turning tools, while the right-hand tools are used as boring tools.
Note: The straight-groove chip breaker shown in some older images is no longer available. Current inserts feature the spider web-style chip breaker as shown here
Cutoff Tool Rear-Mounting Block
For those who already own a standard cutoff tool holder, this spacer block will lift the cutoff tool holder the height of the blade, allowing the blade to be mounted upside down and used on the back side of the … Continued
Bump Knurl Tool Holder
Knurling Tool Holder
Sherline's knurling tool adds a professional touch to your parts by embossing knurls into the surface, rather than cutting them. Straight knurls are commonly used on the ends of shafts that will be pressed into other parts, while both straight and diamond knurl patterns are ideal for enhancing grip on handwheels and thumbscrews.
This tool can accommodate diameters up to 1" (25 mm) and features both right and left sides that evenly clamp down on your part as it's turned in the lathe, creating a consistent knurled pattern. It comes with one set of spiral knurls that form a diamond pattern.
Additional sizes of knurls for both diamond and straight patterns are also available in the addition knurls tab below.
Note: This knurling tool is not intended for use with riser blocks.
Quick-Change 3/8″ Square Shank Tool Holder
55° RH and LH Tool Holders w/Carbide Inserts
These tool holders are available individually in right-hand or left-hand configurations, or as a matched pair. Each holder includes a 55° carbide insert, a hold-down screw, and a Torx® key for installation. Designed with a 3/8" square shank, they fit standard 3/8" tool posts, and the insert tip is precisely 0.375" from the base of the holder—an industry-standard dimension.
The 5° offset angle of the cutting tip provides added versatility for certain operations. For example, when the holder is squared with the crosslide, it allows you to turn an outside diameter (O.D.) up to a shoulder and then finish the shoulder by backing the tool out—while maintaining proper tool clearance.
Constructed from case-hardened steel with a durable black oxide finish, these holders are built for long-lasting performance.
Although carbide insert tools are more costly than high-speed steel (HSS) tools, they offer an advantage: when the cutting edge becomes dull or chipped, you can simply rotate the insert 180° to use the second edge—essentially giving you two tools in one.
While HSS tools remain the primary choice for miniature machining due to their low cost, resharpenability, and adaptability for custom form tools, carbide insert tools are invaluable for specific applications. They maintain a sharp edge when cutting hard or abrasive materials, reduce tool wear, and allow for faster machining—reasons why they're widely used in professional machine shops.
Note: Tool orientation is named by the direction the chip exits the tool. A right-hand tool has its cutting edge on the left, and the chip peels off to the right.
Updated Note: The previously used straight-groove chip breaker insert shown in some images is no longer available. All current inserts now come with the spider web-style chip breaker as shown here.
80° RH and LH Tool Holders w/Carbide Inserts
These holders are available individually in right-hand and left-hand configurations, or as a matched pair. Each includes an 80° carbide insert, a hold-down screw, and a Torx® key for installation.
Specifications & Features:
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3/8" square shank, compatible with standard 3/8" insert tool posts
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5° offset angle provides better tool clearance for complex operations
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Tip height is 0.375" from the base, meeting industry standards
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Constructed from case-hardened steel with a durable black oxide finish
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80° inserts are ideal for roughing cuts
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55° insert holders are also available for sharper corner access
For example, when the holder is squared with the crosslide, it allows you to turn an O.D. up to a shoulder, then finish the shoulder by backing the tool out—while maintaining proper clearance throughout the cut.
Advantages of Inserted Tip Carbide Tools
Although more expensive than high-speed steel (HSS), carbide inserts offer key benefits:
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Each insert can be rotated 180°, giving you two cutting edges per insert
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Maintain a sharp edge when cutting exotic alloys or abrasive materials
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Enable faster cutting speeds and improved surface finishes
While HSS tools are ideal for general use due to their affordability and ease of resharpening, carbide tools are essential for challenging jobs, which is why they're widely used in professional machine shops.
Note: Tool orientation is based on the direction of chip flow. A right-hand tool has its cutting edge on the left, with chips exiting to the right.
Chip Breaker Update: The previously used straight-groove chip breaker is no longer available. Current inserts now come with the improved spider web-style chip breaker, as shown in the updated product images.
RH 55° and 80° 3/8″ Boring Bars w/Carbide Inserts
These 3/8" diameter boring bars feature a carbide insert secured with a Torx® screw and come complete with a Torx wrench. Choose between:
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A 55° right-hand insert, suitable for starting holes as small as 3/4", ideal for reaching sharp internal corners
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An 80° insert, which fits into a smaller 1/2" hole and offers added strength for roughing operations
Each holder measures 3-1/4" long and can bore to a depth of just over 2" when properly secured with two set screws. Manufactured from durable 1144 Stressproof® steel with a black oxide finish, these tools are available individually or as a discounted set.
Why Choose Carbide Insert Tools?
While high-speed steel (HSS) remains common for small machine tools due to its low cost and resharpenability, carbide inserts offer significant advantages in demanding applications:
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Longer-lasting edges when cutting hard metals like stainless steel, titanium, or abrasive materials such as carbon fiber
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Faster cutting speeds and greater efficiency
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Each insert can be rotated 180°, effectively giving you two cutting edges per insert
Although carbide inserts can't be resharpened, their durability and versatility make them a preferred choice in professional machine shops.
Note: The older straight-groove chip breaker insert is no longer available. Current inserts include the spider web-style chip breaker, as shown in the updated images here & here
LH 55° & 80° 3/8″ Boring Bars w/Carbide Inserts
These 3/8" diameter boring bars hold a carbide insert secured with a Torx screw. Each comes with either a 2-sided 55° or 80° carbide insert and Torx wrench. The 55° LH boring tool will fit into a 3/4" starting hole. The 80° holder will fit into a smaller 1/2" hole. The 80° holder offers a little more strength for roughing cuts while the 55° insert will cut into sharper corners. The 3-1/4" long holder can bore a hole a little over 2" deep with two fastening screws tightened on it. The holders are made from 1144 Stress-proof steel with a black oxide finish. Available individually.
Left Hand Boring Bars
These LH boring bars are not intended to be used for boring on a standard Sherline lathe, as the spindle is not reversible without electronic modifications. They were developed for a Sherline tool that is now in development where they will be used as a turning tool from the backside with the bit upside down. Watch for the introduction of this new “chucker” lathe soon.
Advantages of Using Carbide Insert Tools
Though relatively expensive, if a cutting edge of a carbide insert becomes dull or chipped, the insert can be removed and rotated 180° to expose two new cutting surfaces, providing, in effect, two tools for the price of one.
The primary method of cutting metal on miniature machine tools is usually with high-speed steel tools as they are inexpensive, easily resharpened and can be ground into "form" tools for special jobs. However, inserted tip carbide tools can be lifesavers for some jobs. Though more expensive and not able to be resharpened, carbide tools hold their cutting edge when cutting exotic metals like stainless steel or titanium or abrasive materials like carbon fiber and can speed up the cutting process. This is why they are used for most cutting tasks in the modern professional machine shop.
NOTE: A tool is named by the direction from which the chip leaves the tool; so a right-hand tool has its cutting edge on the left and the chip peels off to the right.
Ceramic Insert Tool Holder
Designed for cutting hard materials like tool steel, this ceramic insert tool holder features a triangular insert mounted at a negative rake angle. The downward tilt of the insert provides proper side clearance, allowing you to use all six cutting edges—three per side—before needing a replacement. The 3/8" shank fits Sherline’s P/N 7600 tool post (not included). A clamp, hold-down screw, and 3/32" hex key are included for secure installation. Replacement inserts are available as (P/N 22659).
Why Use Ceramic Inserts?
Ceramic cutting tools are a powerful addition to the modern machinist’s toolbox. Though more brittle than high-speed steel (HSS) or carbide, ceramic inserts excel at cutting hardened steels and other tough materials, especially at higher spindle speeds. This makes them ideal for jobs that would otherwise be extremely difficult or impossible—such as turning down the shank of an end mill.
This insert’s large nose radius helps achieve an excellent surface finish, particularly when profiling.
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Each insert offers six usable cutting edges:
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Rotate 120° to access a new edge (3 per side), then
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Flip the insert for 3 more cutting points on the opposite face
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In comparison, traditional carbide inserts offer only 2–4 cutting edges, making ceramic inserts cost-effective over time, despite the higher upfront cost.
Usage Notes & Safety Information
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Ceramic inserts are brittle and should be used with proper technique to avoid chipping or breakage.
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Caution: Chips produced during cutting can be extremely hot—even red-hot. Use protective eyewear, gloves, and fire-safe clothing when operating.
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Some materials, such as tool steel, may form long, stringy chips that wrap around the part ("bird’s nest" effect).
Use a chip brush and stop the machine frequently to clear chips. These chip clusters can ignite if they come in contact with hot chips.
Threading/Grooving Carbide Insert Tool Holder
Due to the variety of insert types and their cost, the holder is sold separately without inserts, allowing you to select only the specific inserts you need. The holder includes a clamp, 6-32 hold-down screw, and a 7/64" hex key for secure setup.
⚠️ CUSTOMER NOTICE — July 8, 2020
We’ve identified a potential issue affecting a small number of our Threading/Grooving Carbide Insert Tool Holders. Specifically, the cutting insert may not be securely clamped in place.
When tightening the clamp, the inside corner of the clamp may contact the step adjacent to the insert pocket, preventing full engagement with the clamping notch on the insert. This was caused by an early in-house clamp design that mistakenly used symmetrical angles on both sides of the clamp nose, rather than the intended asymmetrical design. This issue has since been corrected.
[caption id="attachment_33596" align="alignright" width="300"]
Click on the image for a larger view.[/caption]
To resolve the issue immediately:
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Use a bench grinder or file to slightly grind down the back side of the clamp (see blue circle in the image).
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This will allow the clamp tip to clear the step (indicated by the red arrow), ensuring full contact and proper clamping of the insert.
⚠️ CAUTION: Chips coming off the carbide inserts can be very HOT! Use extreme caution. Carbide inserts can also shatter. For these reasons, proper protective eyewear and clothing are especially important when using these tools. Materials like tool steel can form long, stringy chips that wrap around the part. Use a chip brush frequently, or pause machining to clear debris. Accumulated chips, especially when hot, can ignite. Keep the area around the cutter clean and free of chip buildup.
