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Download PDF Using Carbide Inserted Tip Tools Instructions
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Threading/Grooving Carbide Insert Tool Holder
Due to the variety of insert types and their cost, the holder is sold separately without inserts, allowing you to select only the specific inserts you need. The holder includes a clamp, 6-32 hold-down screw, and a 7/64″ hex key for secure setup.
⚠️ CUSTOMER NOTICE — July 8, 2020
We’ve identified a potential issue affecting a small number of our Threading/Grooving Carbide Insert Tool Holders. Specifically, the cutting insert may not be securely clamped in place.
When tightening the clamp, the inside corner of the clamp may contact the step adjacent to the insert pocket, preventing full engagement with the clamping notch on the insert. This was caused by an early in-house clamp design that mistakenly used symmetrical angles on both sides of the clamp nose, rather than the intended asymmetrical design. This issue has since been corrected.
To resolve the issue immediately:
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Use a bench grinder or file to slightly grind down the back side of the clamp (see blue circle in the image).
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This will allow the clamp tip to clear the step (indicated by the red arrow), ensuring full contact and proper clamping of the insert.
Fewer than a dozen affected clamps were shipped. If you received one of these defective clamps, please contact us immediately. We will replace any faulty clamps free of charge.
⚠️ CAUTION: Chips coming off the carbide inserts can be very HOT! Use extreme caution. Carbide inserts can also shatter. For these reasons, proper protective eyewear and clothing are especially important when using these tools. Materials like tool steel can form long, stringy chips that wrap around the part. Use a chip brush frequently, or pause machining to clear debris. Accumulated chips, especially when hot, can ignite. Keep the area around the cutter clean and free of chip buildup.
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Related products
LH 55° & 80° 3/8″ Boring Bars w/Carbide Inserts
These 3/8" diameter boring bars hold a carbide insert secured with a Torx screw. Each comes with either a 2-sided 55° or 80° carbide insert and Torx wrench. The 55° LH boring tool will fit into a 3/4" starting hole. The 80° holder will fit into a smaller 1/2" hole. The 80° holder offers a little more strength for roughing cuts while the 55° insert will cut into sharper corners. The 3-1/4" long holder can bore a hole a little over 2" deep with two fastening screws tightened on it. The holders are made from 1144 Stress-proof steel with a black oxide finish. Available individually.
Left Hand Boring Bars
These LH boring bars are not intended to be used for boring on a standard Sherline lathe, as the spindle is not reversible without electronic modifications. They were developed for a Sherline tool that is now in development where they will be used as a turning tool from the backside with the bit upside down. Watch for the introduction of this new “chucker” lathe soon.
Advantages of Using Carbide Insert Tools
Though relatively expensive, if a cutting edge of a carbide insert becomes dull or chipped, the insert can be removed and rotated 180° to expose two new cutting surfaces, providing, in effect, two tools for the price of one.
The primary method of cutting metal on miniature machine tools is usually with high-speed steel tools as they are inexpensive, easily resharpened and can be ground into "form" tools for special jobs. However, inserted tip carbide tools can be lifesavers for some jobs. Though more expensive and not able to be resharpened, carbide tools hold their cutting edge when cutting exotic metals like stainless steel or titanium or abrasive materials like carbon fiber and can speed up the cutting process. This is why they are used for most cutting tasks in the modern professional machine shop.
NOTE: A tool is named by the direction from which the chip leaves the tool; so a right-hand tool has its cutting edge on the left and the chip peels off to the right.
RH 55° and 80° 3/8″ Boring Bars w/Carbide Inserts
These 3/8" diameter boring bars feature a carbide insert secured with a Torx® screw and come complete with a Torx wrench. Choose between:
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A 55° right-hand insert, suitable for starting holes as small as 3/4", ideal for reaching sharp internal corners
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An 80° insert, which fits into a smaller 1/2" hole and offers added strength for roughing operations
Each holder measures 3-1/4" long and can bore to a depth of just over 2" when properly secured with two set screws. Manufactured from durable 1144 Stressproof® steel with a black oxide finish, these tools are available individually or as a discounted set.
Why Choose Carbide Insert Tools?
While high-speed steel (HSS) remains common for small machine tools due to its low cost and resharpenability, carbide inserts offer significant advantages in demanding applications:
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Longer-lasting edges when cutting hard metals like stainless steel, titanium, or abrasive materials such as carbon fiber
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Faster cutting speeds and greater efficiency
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Each insert can be rotated 180°, effectively giving you two cutting edges per insert
Although carbide inserts can't be resharpened, their durability and versatility make them a preferred choice in professional machine shops.
Note: The older straight-groove chip breaker insert is no longer available. Current inserts include the spider web-style chip breaker, as shown in the updated images here & here
