
Sherline now offers a high quality microscope and mount for the Sherline lathe. The stereo microscope allows very close inspection of the part while it is being cut with variable magnification from 5x to 100x. It can be purchased separately for use on any existing Sherline lathe or it can be ordered along with the purchase of a new lathe. (Click on photo for larger image.)
There are a number of circumstances that might make extremely close inspection of the cutting of a part on the lathe important. First of all, this mount can be of use to those whose failing eyesight makes it difficult for them to work on parts. It is also useful for those with normal eyesight who work on extremely small parts. In addition, those who are tasked with working on very high value parts where a mistake can be costly will want to have the best possible view of what they are doing to assure a perfect cut the first time and every time. Added to the value of the purchase of this accessory is the fact that the microscope itself comes as a complete unit with its own base in addition to the lathe mount base, so it can be used apart from the lathe for other inspection purposes in the shop or lab.
The microscope is shown here with the stand and armrests that come with it. When used as a stand-alone inspection scope, the light source can be mounted in the base with a glass slide under the stage and a reflecting mirror for lighting an object from below as shown here or the metal stage can be used and the light relocated to the pivoting mount on the head to light the subject from the top. Two pairs of eyepieces (8x and 14x magnification) are provided along with a bulb and two spares. The third 8x eyepiece contains a measuring scale. An alternate measuring grid lens is provided in the small white case. An instruction book comes with the scope and Sherline provides a supplement with additional setup information along with the lathe base. A vinyl dust cover (not shown) is also included. (Click on photo to view a larger image.)
The sturdy Sherline mount attaches to the lathe table with two 10-32 socket head cap screws and T-nuts. Shown here is a prototype base. The production bases will be black anodized. (Click photo to enlarge.)
Sherline has designed a special mount that accepts the head of the microscope for use on any new or existing 4000* or 4400 series lathes. It mounts to the rear of the table and includes a base and column. The stop ring is transferred from the standard microscope base. The base is made from 6061-T6 aluminum and the column is 22 mm solid drill rod.
*NOTE: 4000-series lathes made before 1994 with a 4" long table will need to be upgraded to the newer 6" table in order to be able to position the mount properly and still have room for a tool post. Order P/N 44881 (6" table and leadscrew with standard handwheel, inch) or P/N 44883 (6" table and leadscrew with adjustable zero handhweel, inch). Call for metric part numbers. All 4400-series lathes have always come with the longer 6" table.
Sherline sought the advice of master craftsman Jerry Kieffer when selecting a microscope for use with the lathe. The scope we chose is a Russian-made scope of very high quality and sturdy construction. Jerry has used a number of scopes when making some of his extremely small parts, and found this to be the best combination of function, quality and price. It offers quality equal to other European scopes costing many times more and comes with all the features someone using it for machining purposes would want, such as just the right focal distance, a moveable light source and very high quality lenses.
When using a microscope on the lathe, only the lowest powers are practical for use. These give you a wide enough field of view to see what you are doing but enough power to see the tool and part clearly magnified. In fact, according to Jerry you can make cuts on a part .010" in diameter and it "just about looks like a fence post." Because the scope comes with its own stand, it can also be used separately where the higher magnifications would be of use for other inspection or examination purposes. The eyepieces offer 8.16x and 14.30x magnification. The focusing mechanism offers 0.57, 1.01, 2.00, 4.00 and 7.05x powers. This provides a range of from 4.65 power (8.16 x 0.57) up to 100.81 power (14.3 x 7.05).
The Sherline mount includes:
Mount with billet aluminum base and solid steel column
Mounting screws and T-nuts
Improved pivot joint for light source to replace the one included with the microscope
O-ring to secure light source in mount
The Microscope includes:
Stereo Microscope head
Microscope stand with stage and adjustable arms
Glass and metal stages with hold-down arms
Light source with flexible mount, 110 VAC transformer and thee bulbs
2 eyepieces 8x and 2 eyepieces 14x magnification
1 eyepiece 8x magnification with measuring scale plus an optional grid scale
Instruction manual
Vinyl dust cover
Please note that in order to keep inventory costs to a minimum, we order the microscopes in small quantities based on orders. Delivery may take up to three weeks until we get a feel for the demand for this new product. Price is $750.00 for the microscope and mount if ordered as an accessory for an existing lathe. If ordering a new lathe and microscope/mount at the same time, add the letter "M" to the part number and $725 to the price of the lathe.
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